EXAKT System

The EXAKT System was developed to prepare very thin sections of hard materials including metal implants.
Exakt machine
Exakt machine

Key System Components:

Light polymerising resin

  • Infiltrates the samples and maintains fine structure of samples.
  • Is hardened by high intensity light.
Light polemerising resin

Cutting System

  • Slides are attached to samples in a parallel manner which allows precise sections to be cut.
  • A diamond coated cutting band is used which can cut through very hard materials including stainless steel, titanium and tungsten implants.
  • The cutting action preserves the interface between hard and soft materials.
  • Cutting Point Technology reduces force needed to cut sample, so reduces damage to sample.
Cutting system diagram

Precision Grinders

  • Grinding method produces perfectly flat sections of even thickness. Sections are ground in a controlled manner and to a predetermined thickness.
  • Sections are measured during the grinding process allowing precise control.
  • The minimum thickness of a ground and polished section is approximately 15µm or 50µm for sections containing metal implants.
  • Sections are polished to remove any scratches resulting in a high quality finish.
Grinding diagram

Polished sections can be stained to highlight different components within the sample.

Sections are then viewed under a microscope and images can be captured for later analysis.

Exact screw image

 

Sample containing metal screw device, stained with Alizarin Red.

Exakt image

 

High magnification image of an interface between sample and polymer implant.

 

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